Ultrasonic Wire welder for 20mm square wiring harness welding

Ultrasonic Wire welder for 20mm square wiring harness welding

Ultrasonic wire harness welding machine



Bonne’s 20 kHz ultrasonic wire splicing machine provides a wide range of configurations for copper wire welding. Each configuration is optimized and improved for research and development,The Ultrasonic wire splicer contains three operating modes: manual operation, touch screen operation or full automation. The standard version can be used for aluminum foil welding and wire processing.

Advantage of Ultrasonic wire welding

1.Faster welding and safe . 

2.No acid , No solder . easy operate 

3.High strength . up to 80% strength of original copper wires.

4.cold welding , no change the metal’s resistance

5.PLC control system .can track each time welding data .

6.Up to 70mm square copper wire welding ultrasoniclly

7. 1000 times welding date storage

8. 3 mode for control . hand work / touch screem / PLC


Model Power Frequency Weld area Pressure voltage weight size
Wire splicer X2030A 3kw 20khz 0.5-18mm² 0.05-0.9Mpa 220v 45kg 520*180*220
X2040A 4kw 20khz 0.35-30mm² 0.05-0.9Mpa 220v 45kg 560*180*220
X2050A 5kw 20khz 0.5-40mm² 0.05-0.9Mpa 220v 45kg 560*180*220

Application : 

Ultrasonic wire splicer:

Suitable for welding of copper and aluminum wire harnesses, automotive connector wire harnesses, and ultrasonic welding of copper wires such as wire harness terminals, enameled wires, motor lead wires and wiring harnesses, and aluminum wires. If you have products that need to be welded, please inquire, our company provides free proofing services.

Samples of copper wire welding


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