Description
Ultrasonic welding
Thermoplastics are a welding method in which two plastics are welded together due to the friction and heat generated by the surface molecules under the action of ultrasonic vibration.
Note for welding of thermoplastics:
A. The tongue and tongue design ensures convenient alignment during the welding cycle.
B. The welding wire is designed to be slender, but there must be enough meltable material to fuse the welding surface. The specific design method depends on what kind of workpiece equipment is used for welding. Welding pressure, vibration amplitude and other parameters are adjustable to ensure that the welding head can contact the welding surface and apply pressure. The lower workpiece is the pressure-receiving part and is placed in the bottom mold without moving. The welding head produces high-frequency ultrasonic waves, which makes the upper workpiece heat and vibrate, so that it can fuse with the lower workpiece. After the welding head stops vibrating, the pressure is maintained to cool the melting position. The entire welding time is mostly less than one second.
| Model | FU 2025 P | PTS-2000 | DS 300 | DS 400 |
| Frequency | 15-35 KHZ | 15-40 KHZ | 15-20 KHZ | 15-40 KHZ |
| Power | 1200-3200W | 800-4200W | 4200-6000W | 800-4200W |
| Pressure | 0.1-1.0 MPA | 0.1-1.0 MPA | 0.1-1.0 MPA | 0.1-1.0 MPA |
| Voltage input | AC220-240V | AC220-240V | AC220-240V | AC220-240V |
| Welding route | 100 mm | 75-100 mm | 100 mm | 75-100 mm |
| Output time | 0.01-9.99 S | 0.01-9.99 S | 0.01-9.99 S | 0.01-9.99 S |
| Working mode | Time/ground/energy/depth/ pressure mode |
Time / ground / ressure mode | Time / ground / ressure mode | Time / ground / ressure mode |
| Lifting method | Linear slide electric lifting system | Linear slide electric lifting system | ||
| Size | 600x600x 1250 mm |
600x600x 1250 mm |
750x800x 2000 mm |
650x570x 1100 mm |
| Intelligent management | Amplitude/Quality/Data/Safety Management | Amplitude/Quality/Data/Safety Management | Amplitude/Quality/Data/Safety Management | Amplitude/Quality/Data/Safety Management |
| weight | 85 KG | 120 KG | 350 KG | 100 KG |
| Generator circuit | Digital intelligent auto frequency tracking / Circuit constant voltage | Digital intelligent automatic frequency tracking | Digital intelligent automatic frequency tracking | Digital intelligent automatic frequency tracking |
| Control system | BONNESONIC | BONNESONIC | BONNESONIC | BONNESONIC |
| Control mode | Button/External Control Mode | Button/External Control Mode | Button/External Control Mode | Button/External Control Mode |
| language | Chinese/ English | Chinese/ English | Chinese/ English | Chinese/ English |
| Safety management | password protection | password protection | password protection | password protection |
| Operation interface | 10 Inch external touch screen | 7 Inch external touch screen | 4.3Inch external touch screen | 4.3Inch external touch screen |
| Feature | USB data export/welding record/data statistics | USB data export/welding record/ data statistics |
welding record/data statistics | welding record/data statistics |
Samples of ultrasonic plastic welding
