20KHZ Automatic Ultrasonic Wire splicer for wiring harness welding with PLC

20KHZ Automatic Ultrasonic Wire splicer for wiring harness welding with PLC

Ultrasonic wire splicer with PLC



ultrasoniclly Bonne’s 20 kHz ultrasonic wire splicing machine provides a wide range of configurations for copper wire welding. Each configuration is optimized and improved for research and development,The Ultrasonic wire splicer contains three operating modes: manual operation, touch screen operation or full automation. The standard version can be used for aluminum foil welding and wire processing.

Advantage of Ultrasonic wire welding

1.Faster welding and safe . 

2.No acid , No solder . easy operate 

3.High strength . up to 80% strength of original copper wires.

4.cold welding , no change the metal’s resistance

5.PLC control system .can track each time welding data .

6.Up to 70mm square copper wire welding


Wire splicer:

Product Model Power working frequency weld area working pressure voltage weight size(mm)
wire welder
X2020C 2kw 20khz 0.35-14mm² 0.05-0.9Mpa 220v 40kg 520*180*200
X2030A 3kw 20khz 0.35-20mm² 0.05-0.7Mpa 220v 37kg 560*220*240
X2030B 3kw 20khz 0.35-20mm² 0.05-0.7Mpa 220v 40kg 560*220*240
X2040A 4kw 20khz 0.35-30mm² 0.05-0.9Mpa 220v 37kg 560*180*220
X2040B 4kw 20khz 0.5-30mm² 0.05-0.9Mpa 220v 40kg 560*180*220
X2040C 4kw 20khz 0.5-35mm² 0.05-0.9Mpa 380v 40kg 560*180*220

Application :

Ultrasonic wire splicer:

Suitable for welding of copper and aluminum wire harnesses, automotive connector wire harnesses, and ultrasonic welding of copper wires such as wire harness terminals, enameled wires, motor lead wires and wiring harnesses, and aluminum wires. If you have products that need to be welded, please inquire, our company provides free proofing services.


Samples of copper wire welding


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